Before deploying AGVs in a large-scale warehouse, collecting accurate site data is critical. This checklist covers 50+ key points across 10 categories to help you provide your China AGV supplier with a precise operational map.

1. Warehouse Geometry & Layout (8 points)

• Total floor area (m² / ft²)

• Usable floor area vs. obstruction zones

• Ceiling height (min / max)

• Width of narrowest aisles

• Width and clearance of blind turns

• Loading dock dimensions

• Elevator/machinery shaft dimensions

• Mezzanine presence & floor load rating

Tip: Measure narrow turns using a laser distance meter at the floor and AGV wheel height for accuracy.

2. Floor Characteristics (6 points)

• Floor flatness (FF / FL rating)

• Floor slope (degrees or %)

• Maximum gap in expansion joints

• Floor coating type (epoxy, concrete, tile)

• Coefficient of friction (dry / wet)

• Abrasion or wear zones

Tip: Use a portable tribometer to map friction variation along AGV paths.

3. Obstacles & Fixtures (5 points)

• Permanent racks & shelves (height, footprint)

• Fire extinguishers & emergency exits

• Columns and structural posts

• Conveyor interfaces

• Fixed machinery & pallet positions

Map all fixtures with precise coordinates; include emergency exits and fire extinguishers for safety and AGV path planning.

4. Environmental Conditions (5 points)

• Temperature range (min/max)

• Relative humidity

• Dust levels (ISO or OSHA classification)

• Presence of water or spills (wet zones)

• Light levels for AI vision cameras

Tip: High-humidity or wet zones may require IP65-rated sensors or special LiDAR protection.

5. Wireless & Network (5 points)

• Wi-Fi SSID coverage at 2m above floor

• Signal strength (dBm) at AGV sensor height

• Number of APs & channel mapping

• Interference sources (metal racks, motors)

• Ethernet drop availability for RCS servers

Tip: Measure RSSI with a Wi-Fi analyzer app (NetSpot, Ekahau) at ~1.5–2m along primary AGV paths.

6. Power & Charging Infrastructure (4 points)

• AC voltage & phase at charging points (110V / 220V / 480V)

• Number of outlets per dock

• Emergency power cutoff locations

• Cable routing constraints

7. Operational Data (6 points)

• Peak pallet moves per hour

• Average load weight (kg/lb)

• Max pallet size & height

• Types of pallets (48x40, plastic, wood, custom)

• Number of shift changes per day

• Forklift traffic patterns

8. Safety & Compliance (4 points)

• OSHA minimum clearance zones

• Safety barriers and markings

• Emergency stop button locations

• Fire suppression zones

9. Integration Points (4 points)

• Conveyor or lift interface points

• Auto-door access points

• ERP/WMS integration requirements

• Existing fleet of manual or automated forklifts

10. Maintenance & Service (3 points)

• Spare parts storage area

• Charging station access routes

• Operator access & control panel locations

Optional: Backup Wi-Fi or 5G coverage, HVAC interference zones.

🔹 Practical Notes

• Blind Turns: Measure with laser at AGV wheel height; add 50–100mm buffer for safe cornering.

• Fire Extinguishers & Emergency Exits: Mark exact location for navigation RCS no-go zones.

• Coefficient of Friction: Use a tribometer in dry and wet conditions; note variability for speed/path adjustment.

• Wireless Signal: Measure RSSI at AGV sensor height (~2m) using a Wi-Fi analyzer app along main routes.

✅ Once all 50+ data points are collected, feed them into a digital warehouse map (CAD/BIM or Digital Twin). This enables your China supplier to plan:

• Fleet sizing

• Navigation path planning

• Collision avoidance setup

• Load and safety validation