
PLC: Siemens S7-1200 / S7-1500 compatible
Protocol: PROFINET (native or via gateway)
Integration level: High (export-grade AGVs)
Protocol: EtherNet/IP via adapter or gateway
Often requires industrial protocol converters
May require OPC UA or PC-based middleware
Embedded Chinese PLC or industrial controller
Interfaces via:
OPC UA
MQTT
Modbus TCP
REST API (RCS layer)
✔ Key Insight: Most AGVs do NOT directly “speak Siemens or Rockwell.” They communicate through an industrial gateway layer.
This is a critical procurement checkpoint. Access level must be defined in the contract.
| Access Level | Description | Typical Reality |
|---|---|---|
| Level 1 – Black Box | PLC logic fully locked | Most restrictive (common in low-cost systems) |
| Level 2 – Semi Open | Parameters adjustable, safety logic locked | Most common export model |
| Level 3 – Open Engineering | Full PLC program access | Enterprise-level deployments only |
⚠ Safety logic is often locked due to UL / CE / ISO certification constraints.
| Protocol | Support in China AGVs |
|---|---|
| PROFINET | Common via Siemens module or gateway |
| EtherNet/IP | Common via Anybus / Hilscher gateway |
| Modbus TCP | Nearly universal |
| OPC UA | Increasingly standard (recommended) |
| MQTT | Used for cloud / analytics |
✔ Key Insight: Gateways are the real integration layer between AGVs and PLC systems.
PLC (Siemens / Rockwell)
↓
Industrial Gateway (OPC UA / Modbus / EtherNet/IP)
↓
AGV RCS System
↓
AGV Fleet
OPC UA Middleware → modern, secure, scalable
Protocol Converters → PROFINET ↔ Modbus / EtherNet/IP
Industrial PC Layer → custom logic translation
GSD / GSDML files (Siemens PROFINET)
EDS files (Rockwell EtherNet/IP)
OPC UA interface documentation
I/O mapping tables
Alarm & status code dictionary
⚠ If supplier cannot provide these files, integration risk is high.
Network topology diagram
Latency specifications
Protocol list (PROFINET / EtherNet/IP / OPC UA)
I/O signal mapping
Safety interlock definitions
Alarm code documentation
The biggest risk is not hardware compatibility — it is control logic ownership.
Locked PLC → limited flexibility
Open PLC → shared certification responsibility
The most stable industrial architecture separates responsibilities:
Plant PLC → Siemens / Rockwell (facility logic)
AGV RCS → Fleet coordination layer
OPC UA Gateway → communication bridge
Safety PLC → independent fail-safe layer
China AGVs can integrate with Siemens and Rockwell systems effectively, but almost always through industrial gateways rather than native PLC compatibility.
PROFINET / EtherNet/IP supported via modules or gateways
OPC UA is the most future-proof integration standard
Always request GSD / EDS files before procurement
Best architecture: PLC + RCS + OPC UA bridge