How Should I Test and Accept Unmanned Forklifts Purchased

For an overseas company purchasing unmanned forklifts from China, the acceptance process can be just as important as the equipment specification.

The buyer should not wait until the AGVs arrive at the warehouse to discover that pallet handling, navigation, WMS integration or throughput does not match the original proposal.

How Should I Test and Accept Unmanned Forklifts Purchased from China.jpg

A better approach is to divide acceptance into engineering approval, factory testing, shipment readiness, site commissioning and final operational acceptance.

What Is FAT?

FAT, or Factory Acceptance Testing, is performed before shipment.

The purpose is to verify that the equipment and agreed functions are ready to leave the factory.

The buyer should define the FAT criteria before production is completed.

What Should Be Tested During FAT?

  • Vehicle basic movement

  • Steering

  • Fork lifting

  • Fork lowering

  • Pallet pickup

  • Pallet placement

  • Navigation

  • Safety scanner functions

  • Emergency stop

  • Obstacle response

  • Automatic charging

  • Fleet dispatch

  • WMS communication

  • Fault recovery

  • Operator permissions

For high-lift applications, the buyer should also test representative pallet loads and storage positions rather than only demonstrating an empty vehicle.

Why Should the Buyer Test Real Pallets?

A warehouse may use wooden pallets, plastic pallets, steel skids or several different pallet profiles.

A vehicle can perform perfectly with a clean test pallet but encounter problems with warped boards, different runner positions, damaged corners or off-center loads.

The FAT should therefore use representative pallets whenever possible.

What Is SAT?

SAT, or Site Acceptance Testing, verifies the system in the customer's actual warehouse.

This matters because the actual site may contain conditions that cannot be reproduced completely in the factory.

  • Real rack geometry

  • Actual floor conditions

  • Real pallets

  • Pedestrian traffic

  • WMS connection

  • Warehouse Wi-Fi

  • Actual travel distances

  • Charging location

  • Staging areas

  • Actual peak workload

What Should Be Measured During SAT?

CategoryAcceptance Item
NavigationRoutes, localization and traffic behavior
HandlingPickup and placement of representative pallets
StorageRack access and required lift positions
ThroughputRequired pallet movements under agreed conditions
SafetySafety functions and defined abnormal conditions
SoftwareWMS/RCS/WCS task exchange and exception handling
ChargingCharging operation and fleet battery management

What Happens If the AGV Fails the Acceptance Test?

The contract should define the procedure before the project starts.

A practical process is:

  1. Record the failed test.

  2. Identify the technical cause.

  3. Assign responsibility.

  4. Define a correction deadline.

  5. Repeat the failed test.

  6. Update the relevant documentation if required.

  7. Record the final acceptance result.

This is particularly important when the supplier and buyer are located in different countries.

Should Payment Be Linked to Acceptance?

For a large automation project, buyers often structure payments around measurable milestones rather than paying almost the entire amount before the equipment is tested.

Possible milestones may include engineering approval, production completion, FAT, shipment readiness and SAT. The exact percentages are commercial terms and should be negotiated according to the project.

The important principle is that each payment milestone should correspond to a clearly defined deliverable.

What Documents Should Be Delivered With the AGVs?

  • Equipment manuals

  • Electrical drawings

  • Mechanical drawings where applicable

  • Spare-parts list

  • Software documentation

  • Network information

  • Maintenance procedures

  • Safety documentation

  • FAT records

  • SAT records

  • Training records

  • Final configuration records

Why Acceptance Testing Matters for Overseas AGV Buyers

Buying an unmanned forklift internationally creates additional distance between the equipment manufacturer and the final warehouse.

A clearly documented FAT and SAT process reduces ambiguity about what was promised, what was tested and what remains to be corrected.

For buyers comparing Chinese AGV manufacturers, acceptance criteria can therefore be used as part of the supplier-selection process. A supplier that can provide a detailed testing plan, measurable acceptance criteria and a clear commissioning process gives the buyer a much clearer basis for evaluating the project.

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