In the scenario of high-rack warehousing, the height of goods storage usually exceeds 5 meters, and the width of the rack aisles is between 3 and 4 meters. In this scenario, higher requirements are put forward for the storage, handling and safety management of goods.

Common request points in high-rack scenarios

When goods at high positions are placed manually, they are prone to fall due to obstructed vision, posing a significant safety hazard.

High-position picking and placing require manual alignment, which leads to low operational efficiency and makes it difficult to meet the demands of efficient warehousing.

Manual blind picking and placing can easily cause goods to bump into each other, resulting in a persistently high rate of damage.

High-altitude operations rely entirely on the personal experience of forklift operators, and the personnel training period is long and the cost is high.

Case studies on the implementation of high-rack scenarios

Application scenario: 8-meter high racking

Application model: Reach AMR

Industry: Electronic communication Industry

Cas highlights

Enhanced safety factor: All high-level operation risk points on site are controlled by AMR, avoiding the risk of cross-operation with manual labor. Multiple protection system designs ensure safety.

Efficiency and cost optimization: No manual intervention is required in the warehouse area, reducing labor costs. AMR automatically identifies task status, executes efficiently, and operates 7*24 hours a day.

Precise information management: In a project, the WMS and RCS of ZCNEST connect the information flow between each process, fully integrating the procedures to ensure the consistency of warehouse information and precise management.

Application scenario: 8-meter high racking

Application model:  Reach AMR

Industry: Energy Industry

Case highlights

Safety assurance upgrade: In the 8-meter high-altitude operation scenario, AMR is fully used to replace manual labor, solving the difficulties of manual loading and unloading, eliminating traditional risk points such as falls and collisions, and multiple protection system designs ensure safety.

Dual advantages in efficiency and cost: The Reach AMR efficiently performs high-position loading and unloading tasks. Under the 7×24 hour continuous operation mode, the overall operational efficiency of the warehouse has increased by more than 50%.

Precise information management: The WMS and RCS systems integrate the entire information flow process, enabling real-time monitoring of inventory dynamics, equipment status, and operation progress. The complex SKUs in the nearly 8,000 square meters warehouse are precisely managed, with an accuracy rate of warehouse information reaching 99.99%.

Application scenario: 8-meter high racking

Application model:Reach AMR

Industry: Manufacturing Industry

Case highlights

Enhance warehouse efficiency: By optimizing the Reach AMR automatic handling and dispatching system, the efficiency of goods entry and exit from the warehouse is improved to meet the preset efficiency cycle requirements.

Significantly reduce costs: By matching the intelligent charging strategy, the AMR can operate 7*24 hours a day, greatly reducing the workload of manual handling and management, and lowering operating costs.

Enhance management level: Integrate management software such as WMS and RCS to improve the efficiency of on-site management for customers, making the overall management level of on-site personnel more scientific and intelligent, and helping enterprises cultivate more outstanding management talents.

Application scenario: 8-meter high racking

Application vehicle type: All-direction AMR

Industry: Energy Industry

Case highlights

Full-time operation: Compared with traditional handling, the introduction of multi-warehouse All-direction AMR collaborative operation enables rapid response to task instructions and 7* 24-hour execution of handling tasks. Based on this, emergency power supplies can be delivered from the warehouse to the rescue site in the urban area within two hours, and to the entire North China region within six hours, providing more stable and efficient support for the overall rescue work.

Safety factor further enhanced: The All-direction AMR is equipped with multiple sets of laser obstacle avoidance systems to form a 360° safety protection system. A series of hardware advantages perfectly meet the project requirements, significantly enhancing the project's safety factor and facilitating its safe operation.

Comprehensive intelligence: Software and hardware products are fully integrated to achieve visual management of overall warehouse tasks. Functions such as one-click task dispatch, flexible task allocation, and real-time monitoring are available. With less manpower, it enables larger-scale warehouse management and comprehensively promotes cost reduction and efficiency improvement for enterprises!

Founded in 2018, ZCNEST is a national high-tech enterprise specializing in the R&D, manufacturing, and sales of mobile robots and intelligent equipment, as well as a leading provider of intelligent warehousing and intralogistics solutions. The company boasts a highly skilled R&D team and adheres to the philosophy of "Smart Technology Creates Productivity." With continuous investment in R&D and innovation, it has independently developed a series of robotic products and supporting intelligent equipment, including forklift-type AMRs, Underdriven AMRs, and Heavy-Duty AMRs, as well as software and hardware systems such as the Robot Control System (RCS), Warehouse Control System (WCS), and Warehouse Management System (WMS).  

Currently, the company serves a wide range of industries, including rail transit, logistics, food, pharmaceuticals, maternal and child products, and automotive. We will continue to advance the development of intelligent logistics and automated warehousing, striving to enhance productivity in intelligent storage and intralogistics, and fully realize digitalization, automation, and intelligence!